DIGITAL TWINS
See the Future Before it Happens
A Digital Twin brings your business to life, transforming how you plan, operate, and grow with a dynamic, real-time virtual representation of your entire ecosystem. Unlike static dashboards or backward-looking forecasting tools, a Digital Twin continuously mirrors real-world performance by connecting data across production, inventory, logistics, workforce, finance, customer demand, and external market conditions. It provides a clear view of what’s happening now and what lies ahead.
Digital twins enable continuous monitoring, simulation, and analysis throughout the entire lifecycle of an asset, system, or operation; from design and production to maintenance and decommissioning. They also incorporate external influences and critical variables that impact performance, delivering a comprehensive 360° picture of your business environment.
At the core is a real-time, two-way data exchange between the object and its virtual replica, ensuring the virtual model evolves as conditions change. This intelligent, living model allows leaders to simulate decisions before making them, testing “what-if” scenarios such as shifting demand, new suppliers, resource reallocation, production adjustments, or unexpected disruptions without risk.
Digital Twins shift planning from reactive guesswork to proactive, data-driven strategy, empowering organizations to optimize performance, accelerate innovation, and stay ahead in a rapidly changing world.
Built to Scale With Your Business
Digital Twins are built to grow with your business. As operations become more complex, whether adding new production lines, facilities, suppliers, or markets, a Digital Twin can seamlessly integrate additional data sources, models, and processes without disruption. Its flexible, modular architecture allows organizations to simulate expansion scenarios, forecast resource requirements, and optimize performance before making costly real-world investments. By scaling virtually, companies reduce risk, accelerate deployment, and ensure decisions are driven by accurate, real-time insights. As your business evolves, your Digital Twin evolves with it, providing the agility, control, and foresight needed to scale confidently.
Your entire supply chain can besimulated and optimized in one intelligent model.
Know the impact of every decision before you make it
Plan smarter, scale faster, and stay ahead of disruption.
Benefits of Digital Twins
What the Research Reveals:
1. Improved Operational Efficiency & Cost Savings
According to a recent report by Hexagon, nearly half (49%) of organizations using digital twins report improved operational efficiency, while 47% cite enhanced proactive problem-solving, and 46% indicate reduced risk as a key benefit. Similarly, an industry overview from AssuredPartners highlights how digital twins in manufacturing help optimize production processes, improve product quality, reduce costs, and shorten lead times. Furthermore, a detailed economic analysis by the National Institute of Standards and Technology (NIST) estimates that digital-twin-type investments in U.S. manufacturing could deliver a median annual benefit of US $27.2 billion, with the upper bound nearing US $37.9 billion under full adoption.
2. Forecasting, Simulation & Risk Management
According to a Boston Consulting Group (BCG) article, early adopters of value-chain digital twins have achieved 20%-30% improvements in forecast accuracy and 50-80% reductions in delays and downtime. Digital twins enable “what-if” scenario modelling, helping organisations simulate strategic decisions and operational changes before implementing them in the real world. For example, the simulation of a new distribution centre design allowed a retailer to reduce required space by 50% without compromising functionality.
3. Enhanced Visibility, Monitoring & Decision-Making
In supply chain contexts, digital twins offer end-to-end visibility and traceability, enabling practitioners to detect complex patterns and make faster, better-informed decisions. Research in lean supply chain management found that digital twins support improved information flow, waste elimination, logistics optimisation and responsiveness to consumer demands. A literature review found that digital twins improve supply chain performance in sourcing, manufacturing and delivery processes, and bolster resilience against disruptions.
4. Enhanced Resilience & Disruption Mitigation
Digital twins help build more resilient supply chains by enabling real-time monitoring, simulation of disruptions, and proactive adjustments. In infrastructure and public sector contexts, a McKinsey article estimated that digital twins could improve capital and operational efficiency by 20–30%.
5. Sustainability & ESG Benefits
A report found that organisations using digital twins achieved cost savings (average 19%) and a 15 % reduction in carbon emissions. A study on digital twins in sustainable supply chains highlighted their role in enabling eco-efficient logistics, resource optimisation and sustainable operations.